P188 Two-Color Stuffed Cookie Encrusting Machine

evolutionize your bakery production with the P188, an industrial-grade encrusting machine engineered to automate the creation of complex two-color cookies with precise stuffing. This advanced machine seamlessly combines two different colored doughs and one or two fillings—such as chocolate, fruit jam, or cream—into perfectly uniform, high-value products at high speed. Eliminate manual labor, ensure consistency, and unlock new product possibilities.

Why Choose the P188 for Your Production Line?

• Dual-Dough & Dual-Filling Capability: The P188‘s unique design allows for the simultaneous processing of two different colored doughs and two separate fillings in a single, automated operation. This creates visually stunning and flavorful products that are impossible to achieve with standard machines.

• Unmatched Precision & Consistency: Achieve perfect weight control and shape uniformity for every single cookie. The precision extrusion and cutting mechanisms ensure identical filling distribution and dough layering, batch after batch, minimizing giveaway and maximizing profit.

• High-Volume Output: Designed for 24/7 industrial operation. The P188 can produce thousands of perfectly formed cookies per hour, dramatically increasing your production capacity and reducing reliance on skilled labor.

• Built for Hygiene & Durability: Constructed entirely from food-grade 304 stainless steel, the P188 meets all international hygiene standards (CE, ISO). Its smooth surfaces and quick-release parts allow for easy disassembly and cleaning, ensuring compliance with strict food safety protocols.

• Remarkably Versatile: While ideal for two-color stuffed cookies, the P188 is also capable of producing a wide range of other products, from classic stuffed biscuits to energy balls and sophisticated pastries.

How the P188 Encrusting Process Works

Feeding: Two different colored doughs are loaded into their respective hoppers. Up to two fillings are loaded into the filling hoppers.

Layered Extrusion: The machine precisely extrudes the two doughs, forming a concentric tube where one dough encapsulates the other.

Filling Injection: Simultaneously, the filling(s) are injected directly into the center of the dough tube.

Cutting & Forming: The filled, multi-layered dough rope is cleanly cut and shaped into individual pieces by a rotary cutter or forming mechanism.

Discharge: The finished two-color, stuffed cookies are discharged onto a conveyor belt, ready for baking.

The P188 is perfect for creating premium, high-margin products:

Two-Tone Chocolate Chip Cookies with a cream cheese filling

Vanilla & Chocolate Swirl Cookies with a raspberry jam center

Seasonal/Themed Cookies (e.g., red and green for Christmas)

Branded Cookies with a unique visual identity

Stuffed Energy Balls with a dual-nut butter center

Sophisticated Pastries and stuffed biscuits

Frequently Asked Questions (FAQ)

Q: Can the ratio of the two doughs be adjusted?
A: Yes, absolutely. The machine allows for precise adjustment of the extrusion rate for each dough hopper, giving you complete control over the visual design of the final product.

Q: How difficult is it to clean the dual extrusion head?
A: The extrusion assembly is designed for quick disassembly without tools, making cleaning and sanitation straightforward and efficient, which is critical for preventing cross-contamination between colors and flavors.

Q: What is the lead time for the P188machine?
A: Standard lead times are typically 3 weeks due to the complex custom engineering involved.

Q: Do you provide test runs with our own product recipe?
A: Yes. We highly recommend sending your dough and filling samples to our facility for a production test. This ensures the machine is perfectly tuned for your products before delivery.

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